Client Name:

Electrolux – Gas Cookers Factory, Egypt

Service Category:

Tooling Development

Project date:

2015 (Program of three repeated projects)

Short Description of Project

Project Objective:

Redesign, fabrication and delivery of modified gripper for press-automation transfer arm

Project Activities:

  • Reverse engineering and redesign of the gripers based on newest operational requirements.
  • Manage the fabrication process of all tooling in scope.
  • Finalize the project by delivery of the equipment based on factory acceptance testing.

Client Name:

Electrolux – Gas Cookers Factory, Egypt

Service Category:

Tooling Development

Project date:

2015 (Program of three repeated projects)

Short Description of Project

Project Objective:

Redesign, fabrication and delivery of modified gripper for press-automation transfer arm

Project Activities:

  • Reverse engineering and redesign of the gripers based on newest operational requirements.
  • Manage the fabrication process of all tooling in scope.
  • Finalize the project by delivery of the equipment based on factory acceptance testing.

Client Name:

Turbine Efficiency, United Kingdom

Service Category:

Engineering Analysis

Project date:

2016

Short Description of Project

Project Objective:

Torsional vibration analysis of modified combined drive train of a Siemens.SGT-100-1S.(S. S. Typhoon) Gas Turbine.

Project Activities:

  • According to the API Recommended Practice for Packaged Gas Turbines, a computerized analysis, using commercial software, of the undamped torsional resonances, (critical speeds) of the combined drive train was performed was performed.
  • This produced a Campbell Diagram giving plots of critical speeds; possible torsional excitations of one, two and three times per revolution of the drive shafts and resonant points of interference.
  • A report of this numerical analysis was performed, with technical conclusion according to the API norms.

Client Name:

Inkonova AB, Sweden

Service Category:

Product Development

Project date:

2017

Short Description of Project

Project Objective:

According to Engineering Services Outsourcing Contact, the primary duties are focused on developing mechanical concepts for drone systems for commercial applications focus on mining and underground industrial sector.

Project Activities:

  • Detail design of structural components, electro-mechanical design, payloads mechanical design,
  • Flight control and power hardware integration,
  • Stress analysis, prototype hardware development, sustaining engineering, and performing design verification testing.

Design work accomplished using CAD tools (SolidWorks), and rapid prototyping techniques (3D printing, etc.).

Client Name:

Asfour Crystal International, Egypt

Service Category:

Product Development – systems integration

Project Date:

2012-2014 (Program of five integrated sub-projects)

Short Description of Project

Project Objective:

Develop fully automated loading and unloading of crystal processing machines

Projects Activities:

  • Modify the Production cell layout.
  • Motion time study and optimization.
  • Design the turn style machine for the automatic handling of the clock machine.
  • Manufacturing the system parts.
  • Assembly and integration.
  • Testing and modifications.
  • Troubleshooting.
  • System Documentations (maintenance and operation manuals).

Client Name:

Asfour Crystal International, Egypt

Service Category:

Product Development – systems integration

Project Date:

2013-2014 (Program of five integrated sub-projects)

Short Description of Project

Project Objective:

Develop fully automated loading and unloading of crystal processing machines

Projects Activities:

  • Modify the Production cell layout.
  • Motion time study and optimization.
  • Redesign and fabrication of grinding, polishing and adhering machines.
  • Design and fabrication of novel inverting machine.
  • Utilize high dynamic gantry robot with specific requirements from Gödel, Switzerland.
  • Testing performed for each machine separately, then integration of all production cells
  • Commissioning of the production cell.

Client Name:

Maadi Company for Engineering Industries, Egypt

(Affiliated with the Ministry of Military Production)

Service Category:

Tooling Development

Project Date:

2015-2017 (Program of repeated 28 projects)

Short Description of Project

Project Objective:

Design review and fabrication management of 34 jigs and fixtures.

Project Activities:

  • Review and approve the jigs & fixture.
  • Mange the fabrication process of all tooling in scope.

Client Name:

ASEC Environmental Protection – ASENPRO, Egypt

Service Category:

Product Development

Project Date:

2011-2012

Project Objective:
Develop, produce and supply of Part with modified engineering characteristics for cost reduction.

Projects Activities:
• Using sample of the original metallic part to get the geometrical characteristics.
• Study the working condition of the part for new material selection to comply with project objective
to be changed from Die casting Aluminum to Fiberglas Reinforced Polyamide (Nylon).
• Develop drawings and analysis documentations of the design and verifications.
• Develop engineering documentations of the production process ( Injection molding process )
• Fabricate the production tooling (Injection Mold )
• Perform production operations and deliver the contracted quantity of the part.